Asensiot Sustainable Reliability

We have created a new way of working for industrial clients which helps extending asset lifetime and avoiding unplanned downtime.

What Asensiot does?

We produce harmonized and actionable information for impactful data-driven decision-making processes. By identifying the challenges that clients face every day, we understand the limitations of different technologies.

Genuinely Value as a Service
Includes everything from implementation to actionable information to enterprise resource planning systems.

One monthly fee
No hidden costs
Transparent

How Asensiot does it?

The success is relevant combination of reliable measuring technologies, in-house advanced algorithm technologies, ISO-certified vibration analysts and standardized processes.

Genuinely Sustainable
We promise the most impactful and quickest scaling service in industries.

More than just technology

Positive user feedback

Complete program for 100+ assets deployed only in just ONE DAY

Easiness of use

Concrete cases motivating personnel

Potential to transform into condition-based maintenance

Actions is happening and high value cases captured

Better knowledge management

MyAsensiot Condition Screening is registered trademark.

Asensiot’s new way of working is a highly standardized and streamlined process for generating data-driven decisions from condition screening data.

The data-driven decisions guide maintenance work towards more impactful actions, primarily at the proactive stage, which minimizes the need for unnecessary corrective actions and extends the assets’ lifetime.

The client’s own field organization is at the center of the operating model, actively supported by Asensiot’s ISO-certified expertise. This creates a completely new and flexible way of working that motivates users for continuous improvement.

Genuinely supporting decision-making processes:

–Non-routine maintenance notifications to Enterprise Resource Planning systems

-Asset specific scheduled summary report

–Impact report for top-level management, together with interactive KPIs and visual status overview

–Follow-up fault progression of assets, and benchmark overall maintenance performance

More actions in proactive stage

Millions of rotating assets are designed to last 20+ years.

Why less than 50 % reaches the expected lifetime?

There is a huge potential to improve through more proactive maintenance actions.

Only impactful maintenance actions
leads to value.

Extending asset lifetime

Proven success cases: a) Inadequate lubrication of a bearing detected and successfully relubricated according to SAP notification b) Shaft misalignment detected and proceeded alignment reduced bearing load which increased lifetime expectation significantly, c) Current leakage detected and its impact reduced by changing VFD's parameters. Avoiding a risk of burnt lubricant and current leakage erosion in order to achieve asset's designed lifetime.

Avoiding unplanned downtime

A critical wastewater pump (for 10 000+ households) was repaired according to condition-based maintenance strategy. Bearing defect and its root cause was found based on algorithm, validation process and life cycle analysis. There were three more pumps to be prioritized for repair within next 6 months. Impactful actions - just in time - enabled continuous wastewater removal in the city area.

Avoiding unnecessary maintenance

A bunch of electric motors changed according to time-based maintenance schedule. Even 15 pcs out of 21 pcs motors did not show any signs of bearing defects based on algorithm and validation process. Proven by life cycle analyses, ability to deploy more sustainable condition-based maintenance strategies was achieved.

Why Asensiot is connected to SAP S/4 HANA PM Module?

In Asensiot, we feel responsibility for the environment and society. That’s how we understand SUSTAINABILITY – one of our core values.

By focusing on the impactful maintenance actions – that improve asset uptime while minimizing the environmental impact, resources, and costs – has positive impact for sustainability. The bigger amount of machines under the scope, the bigger is the impact.

SAP is an essential source for the maintenance asset data and through connection between SAP and Asensiot we ensure that results are put into action using company wide ERP solution.

Connectivity to SAP also enables larger scale data and analytics possibilities for companies within maintenance area.

Sustainability is the result of impact and scale. Machine Reliability goes hand in hand with companies’ culture and best practices. We help customers along their reliability journey – That’s what Asensiot’s Sustainable Reliability is all about.

Supporting client's sustainable maintenance goals

“Asensiot's new VaaS concept supports Kemira adopting a Sustainable Reliability approach to asset. Kemira can achieve multiple benefits, including increased equipment uptime, reduced maintenance costs, decreased manpower requirement, improved energy efficiency, and a smaller ecological footprint.”

Carl Bristow, Kemira
Sr.Manager, Manufacturing/Operational
Excellence & Sustainability

Sustainability is our shared responsibility.

The maintenance goals are achievable

"Implementing the MyAsensiot solution has enabled a more proactive approach to our asset maintenance helping us to reduce unwanted failures. Visual inspection of rotating asset during monthly measurement rounds is a key factor in assessing the condition of the asset. The MyAsensiot solution is also used in the planning of maintenance revisions, ensuring that maintenance actions are only targeted at those assets that require maintenance. This optimizes the use of resources and reduces unnecessary maintenance actions."

Riku Rantanen, Kemira
PP EMEA Regional Maintenance Cluster Manager

Asensiot validation process is not a mystery.

End customer is always the boss to schedule or decline or complete maintenance actions. Asensiot help getting the relevant information to support the data-driven decision-making.

NOTIFICATIONS FOR WORK ORDERS

Non-Routine Actions

Actions that need focus earlier than during monthly routine: repair, friction or load reduction, intensified measurement

Routine Actions

Monthly measurement and observation routine in the field

No Actions

Acceptable asset condition

Impactful Maintenance

Latest maintenance actions had a positive impact to asset condition

Fault progression

The condition of the asset constantly deteriorates

The success is active collaboration.

“I would think that the time for the analysis work has been reduced by about 50% and this means that we have been given completely new possibilities to work preventive."

“We have selected Asensiot as our strategic partner to develop new VaaS offering for global PdM market. Asensiot’s expectional approach with fast concrete results fascinates us to have a leap forward with our industrial business sector.”

“It is significant to have independent PdM companies like Asensiot that focuses to develop system free algorithms and testing available data collection technology for end users purposes. This helps us to turn PdM insight into action much quicker.”

“MLT’s NiVia TM is a proven service that MLT has provided since years back and is today active on thousands of machine. NiVia is Powered by Asensiot’s to MLT developed FRT tool First Response Tool with intelligent AI based condition monitoring automation in a combination with practical specialist work.”

“Pauli’s expertise and effort has been significant part of the standardization working group PSK57 since 2019. His work with development of the condition monitoring / vibration measurement standards requires deep knowledge and understanding. I see such properties are needed to achieve results. The can-do-attitude and ability to adopt latest technologies has guided his path to success.”

"We are very satisfied with the purpose of the report Asensiot's tool is a very effective way to get an overview of the facility's condition. We use the Asensiot's report extensively as a first selection for further analysis, and has been of great help to us at the beginning of our analysis journey. The more we learn to analyze ourselves, the more I think we will use the Asensiot's report as a first sorting."

"Flowplus service centers are located 12 cities around the country. We provide high-quality services for industrial assets with our 170 professionals. Asensiot's new concept supports us to take a leap forward with our optimized maintenance concept."