MyAsensiot Condition Screening®

Complementary Solution Completing the Existing Maintenance Planning and Scheduling for Extensive Coverage of Rotating Assets.

What Asensiot does?

Proactive actionable information from rotating assets in an understandable and structured format. 

Ensuring the maintenance impact of completed recommended actions in active collaboration with the client.

Value as a Service

| VaaS |

Includes everything from implementation to actionable information to Enterprise Resource Planning or CMMS systems via REST API.

One Monthly Fee without Hidden Costs and Transparently.

How Asensiot does it?

Our approach combines:

Reliable Data Acquisition: We use dependable route measuring technology to gather high-quality vibration data directly from the client’s routines.

Advanced AI Screening: Our scalable, automatic, in-house AI algorithms pinpoint areas requiring increased attention.

Expert Validation: ISO-certified vibration analysts validate non-routine notifications to optimize maintenance planning and scheduling.

Continuous Improvement: Field observations and feedback from completed maintenance actions inform and improve our processes.

 

Over 90 % of all information in structured format.

 

 

Genuinely Sustainable

Proactive maintenance reduces the risk of repairs for rotating assets by:

Early Detection: Identifying potential issues before they escalate into major failures.

Root Cause Analysis: Addressing underlying causes to prevent recurring problems.

Optimized Conditions: Ensuring proper operation to reduce wear and tear.

Scheduled Interventions: Preventing unplanned shutdowns through planned maintenance.

Continuous Improvement: Refining practices based on data analysis to enhance reliability.

This approach extends asset lifetime, improves reliability, and minimizes costly repairs and downtime.

 

More than just technology

Positive user feedback

Rapid Deployment: 100+ Assets Integrated in 24 Hours

Intuitive User Experience

Real-World Success Stories Driving Team Engagement

Unlocking Potential with Condition-Based Maintenance

Immediate Results: High-Value Use Cases Identified

Proactive Maintenance Strategies for Enhanced Efficiency

Revolutionizing asset management

Better Knowledge Management

MyAsensiot Condition Screening is Registered Trademark.

Asensiot’s New Way of Working revolutionizes maintenance through data-driven decisions:

Standardized process for generating insights from condition screening data

Guides maintenance towards proactive, impactful actions

Minimizes unnecessary corrective maintenance actions

Extends assets lifetime

Boosts client’s field organization with active ISO-certified expert support

Creates flexible approach for managing extensive number of rotating assets

Motivates continuous long-term improvements

This innovative way of working combines advanced technology with expert validation, ensuring efficient, proactive maintenance that reduces downtime and optimizes asset performance

Enhanced Decision-Making Support

Comprehensive Maintenance Integration
Seamless non-routine maintenance alerts to ERP and CMMC systems. Robust feedback loop for continuous improvement

Targeted Asset Management
Detailed, asset-specific action reports for precision maintenance

Management Insights
Concise impact and case reports for informed leadership decisions

Dynamic Performance Tracking
Interactive KPIs and visual planning dashboards for quick analysis

Proactive Maintenance Strategies
Fault progression monitoring and performance benchmarking for optimized maintenance

Bad Actor Scoring

Bad Actors are assets associated with frequent failures and high maintenance costs, negatively impacting business operations. Asensiot’s scoring system helps identify these problematic assets, allowing maintenance planners to focus their efforts where they’re most needed.

Benefits of Effective Asset Prioritization

RESOURCE ALLOCATION

DOWNTIME REDUCTION

COST OPTIMIZATION

PERFORMANCE IMPROVEMENTS

Only an Impactful Maintenance Action
Leads to Value.

Extending Asset Lifetime
Proven success cases: a) Inadequate lubrication of a bearing detected and successfully relubricated according to SAP notification b) Shaft misalignment detected and proceeded alignment reduced bearing load which increased lifetime expectation significantly, c) Current leakage detected and its impact reduced by changing VFD's parameters. Avoiding a risk of burnt lubricant and current leakage erosion in order to achieve asset's designed lifetime.
Avoiding Unplanned Shutdown
A critical wastewater pump (for 10 000+ households) was repaired according to condition-based maintenance strategy. Bearing defect and its root cause was found based on algorithm, validation process and life cycle analysis. There were three more pumps to be prioritized for repair within next 6 months. Impactful actions - just in time - enabled continuous wastewater removal in the city area.
Avoiding Unnecessary Maintenance
A bunch of electric motors changed according to time-based maintenance schedule. Even 15 pcs out of 21 pcs motors did not show any signs of bearing defects based on algorithm and validation process. Proven by life cycle analyses, ability to deploy more sustainable condition-based maintenance strategies was achieved.

Why Asensiot is Connected to SAP S/4 HANA PM Module?

In Asensiot, we feel responsibility for the environment and society. That’s how we understand SUSTAINABILITY – one of our core values.

By focusing on the impactful maintenance actions – that improve asset uptime while minimizing the environmental impact, resources, and costs – has positive impact for sustainability. The bigger amount of machines under the scope, the bigger is the impact.

SAP is an essential source for the maintenance asset data and through connection between SAP and Asensiot we ensure that results are put into action using company wide ERP solution.

Connectivity to SAP also enables larger scale data and analytics possibilities for companies within maintenance area.

Sustainability is the result of impact and scale. Machine Reliability goes hand in hand with companies’ culture and best practices. We help customers along their reliability journey – That’s what Asensiot’s Sustainable Reliability is all about.

MyAsensiot Condition Screening® has easy connectivity to any Maintenance Planning System with its REST API.

 

Supporting Client's Sustainable Maintenance Goals

“Asensiot's new VaaS concept supports Kemira adopting a Sustainable Reliability approach to asset. Kemira can achieve multiple benefits, including increased equipment uptime, reduced maintenance costs, decreased manpower requirement, improved energy efficiency, and a smaller ecological footprint.”

Carl Bristow, Kemira
Sr.Manager, Manufacturing/Operational
Excellence & Sustainability

Sustainability is Our Shared Responsibility.

The Maintenance Goals are Achievable

"Implementing the MyAsensiot solution has enabled a more proactive approach to our asset maintenance helping us to reduce unwanted failures. Visual inspection of rotating asset during monthly measurement rounds is a key factor in assessing the condition of the asset. The MyAsensiot solution is also used in the planning of maintenance revisions, ensuring that maintenance actions are only targeted at those assets that require maintenance. This optimizes the use of resources and reduces unnecessary maintenance actions."

Riku Rantanen, Kemira
PP EMEA Regional Maintenance Cluster Manager

MyAsensiot Validation Process is not a Mystery.

Maintenance Action Decision-Making Process

The end client retains full control over scheduling, declining, or completing maintenance actions. MyAsensiot’s actionable information supports data-driven decision-making in this process.

Work Order Notification Categories

Non-Routine Actions
Require attention before the next monthly routine

Examples:

Repairs

Friction or load reductions

Intensified measurements

Routine Actions
Monthly measurement and observation routines performed in the field

No Actions Required
Asset condition is deemed acceptable

Impactful Maintenance
Recent maintenance actions have positively impacted asset condition

Fault Progression
Asset condition shows continuous deterioration

This streamlined categorization system enables efficient prioritization and management of maintenance tasks, ensuring timely responses to critical issues while optimizing resource allocation.

The Success is Active Collaboration.

We Create New Maintenance Rock Stars.

The Stage is Yours!