Focus on process reliability
Our mission is to improve process reliability by
providing practical tools for predictive maintenance.​

Intelligent
condition
monitoring

Artificial intelligence
to enhance analyst intelligence.

Screening power to your condition monitoring data

The vibration-based condition monitoring data from rotating machines as such has no value. Only correctly measured data interpreted as comprehensible results brings real added value. FRT™ provides added value through efficient data screening i.e. first response. The automatic first response allows the end user to react on failures earlier than ever before.

Screen out the sophisticated alarms

Asensiot AI-based algorithm processes condition monitoring data* as “invisible buddy” and screens out the sophisticated alarms.

*Raw data from all condition monitoring systems:
Acceleration time waveform min. 1.28 s / 12.8 kHz
Bearing or rpm information not needed

Raw data

Acceptable | defect not started

Warning | 2-9 months before failure

Danger | 1-2 months before failure

80-90% of monitored machines are ”acceptable” but which ones?

01 I DATA COLLECTION
FRT™ processes the acceleration raw data from all systems with sufficient performance and enables more independent condition monitoring program. The tool is system independent.

02 I AUTOMATIC FIRST RESPONSE
The AI algorithm screens with more he machines that The AI algorithm screens with more than 99% accuracy the machines that don’t need any attention. This is what we call first response. By using the first response, concrete work can be focused on real problems.

03 | SUMMARY OF MACHINE FAILURES
In addition to machines in good condition, FRT™ provides a first response summary of fault types without rotational speed and bearing information with more than 85% accuracy. The results can be integrated into external systems.

Screen data to pinpoint where the analysts should focus their effort

The FRT™ First Response Tool is a responsive web-based application with features to support vibration analysts.

The analyst can focus on the machines that require attention thus improving their efficiency and effectiveness.

MEASUREMENT OBSERVATIONS
• Visual observations
• Comments
• Attachments and photos
AUTOMATIC FIRST RESPONSE
The automatic first response summary cuts out wasting of vibration analyst’s time from focusing on machines that don’t need any attention.
FEATURES TO SUPPORT VIBRATION ANALYSTS
• Graphs and trends
• Reporting
• Machine event log
COMPLETE OVERVIEW
• Asset health overview by the AI algorithm and experts.
• Recommended actions to support work planning.
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Example cases of
FRT™ performance

Electrical motors 202 pcs
First response acceptable 99 %
First response fault types 95 %

Pumps, fans and electrical motors 255 pcs ​
First response acceptable 99 %​
First response fault types 94 %

Pumps, fans and electrical motors 59 pcs
First response acceptable 99,9 %
First response fault types 98 %​​

Pumps, fans and electrical motors 144 pcs ​
First response acceptable 99 %​
First response fault types 87 %

Asensiot
added value

  • Low initial investment

  • Quick startup – immediate results!

  • Increased measurement interval – improved ability to independent operations

  • Reliable and efficient data processing

+
New Diagnoses
%
First Response Accuracy
s
First Reponse to Data Sample

FRT™ used in NEW NiVia™ - Nordic service concept from MLT Machine & Laser Technology

MLT NIVIA IN A NUTSHELL:
  • A reliable and efficient condition monitoring solution – over 4000 monitored machines
  • Smart work load sharing – You measure We analyze
  • Immediate AI-based FRT first response summary of asset health status  after data collection
  • NiVia report with recommended action by ISO certified vibration analysts
  • No hidden costs – you pay only for the results
  • MLT delivers route analyzers and data collectors, online systems and startups/trainings

Mitattavan raakadatan määrä tuplaantuu digitalisaation myötä joka toinen vuosi, mutta pelkkä data ei ole itseisarvo. Vasta oikein mitattu data ymmärrettäviksi tuloksiksi tulkittuna tuottaa todellista lisäarvoa. Tekoälyn hyödyntäminen kunnonvalvonnassa on uusi tehokas tapa säästää rahaa ja resursseja. Nivia Powered by FRT on pohjoismainen palvelukonsepti, joka …(lue lisää tästä)

No hidden costs –
you pay only for the results.